Manufacturing / Free editable template

U-shaped cell layout template

A U-shaped cell puts the first and last operations next to each other, so one operator can finish a part and start the next without a long walk back. This example compares a straight line of six machines with the same machines arranged in a U and sets out the walk, WIP, floor space and staffing for each.

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U-shaped cell layout example showing before and after floor layouts, operator walk routes and in and out points, comparison table and pre-move checks
Everything in this example is editable. Replace the labels, move the shapes and adapt the layout to your work.

How to use this template

  1. Lay out the machines in process order

    Place your machines around the U in the order a part visits them. The operator then follows the part round the cell rather than crossing it between operations.

  2. Put in and out side by side

    Make sure the first and last operations sit next to each other at the open end. That short return is where most of the walking saving comes from.

  3. Check services before moving anything

    List the power, air, coolant and access needs of each machine. Moving a machine is costly, so confirm the U works on paper and with a trial walk first.

Questions about this template

Can I compare a cell with a different number of machines?

Yes. Add or remove machines in both the before and after layouts, redraw the operator walk routes and update the comparison table.

Do I need an account to use it?

No. Open the template and edit it in your browser. Your work saves on this device. An account is optional if you want to sync your workspace.

Can I export the finished diagram?

Yes. Use Export in the editor to save a PNG, SVG or PDF, or download an editable .epicdraw backup.

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