
A3 problem-solving report for recurring defects template
Problem statement and current condition · Cause analysis and countermeasure plan · Owners, checks and follow-up
Preview and use template →An 8D report takes a quality problem from first response to proven prevention in eight disciplines. This example follows a complaint about cracked plastic housings: the team, a problem description with what it is not, containment actions, a short 5 whys to the root cause, corrective actions with owners, validation data and the lessons applied elsewhere.
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Fill D2 with what, where, when, how many and what the problem is not. The "is not" line narrows the search: here, only some lots and cavities were affected.
Record what protects the customer now, in D3, before the root cause work starts. Containment buys time; mixing it up with the permanent fix is a common reason 8Ds get rejected.
Use D6 to show the defect rate after the change, week by week. A customer will close the 8D on evidence, not on the list of actions in D5.
No. Fill in the panels from D0 to D8 as the investigation moves on, and leave later panels empty until containment and root cause are confirmed.
No. Open the template and edit it in your browser. Your work saves on this device. An account is optional if you want to sync your workspace.
Yes. Use Export in the editor to save a PNG, SVG or PDF, or download an editable .epicdraw backup.