
Gemba walk route and observation board template
Floor plan with a numbered walk route · Look, seen and ask notes at every stop · Walk standard and after-the-walk checklist
Preview and use template →A 5S audit shows how well each work area keeps its tools, materials and standards in order, and where it slips. This example gives three tickable questions for each of the five pillars, scores an assembly cell, CNC cell, stores and packing out of 25, and turns the lowest scores into action cards with owners.
No account needed · Opens as your own editable page

Rewrite the audit questions so an auditor can answer them by looking, such as a complete shadow board, rather than by opinion. Visible checks give the same score whoever audits.
Use the 1, 3 and 5 guide and audit with the area team leader present. Agreeing the score on the spot avoids arguments later and shows the team exactly what a 5 looks like.
Pick the one or two lowest scores and write an action card for each. Small fixes completed before the next audit do more for Sustain than a long list nobody finishes.
Yes. Add a column for each area and score it against the same questions for each S, so the results stay comparable between areas.
No. Open the template and edit it in your browser. Your work saves on this device. An account is optional if you want to sync your workspace.
Yes. Use Export in the editor to save a PNG, SVG or PDF, or download an editable .epicdraw backup.